First, the process of processing fish fillets
1?Fish row process using squid frozen blocks as raw material:
Beating seasoning liquid
Standard squid frozen block => saw blade => cold storage => hot water => fine bread flour => sizing
=> Crude bread flour => Metal inspection => Fry molding => Flat or single freezer â”â”â”â”â”â”â”â”â” â”â”â”â”â”â”â”â”â” â”â”â”â”â”↑
=> Packing => Finished Product
2 fish fillets as a raw material of the process
Beating seasoning liquid
Fish frozen cube => thaw => æ–© mixing => æ“‚ collapse => molding => fine bread flour => sizing
=> Crude bread flour => Metal check => Fry molding => Flat or single freezer =>
â”—â”â”â”â”â” â”â”â”â”â”â”â”â”â” â”â”â”â”â”↑
Packaging => Finished product
Second, the operation of the fish
1? Standard squid frozen block size ismm and weighs 7?5kg. It requires fresh raw materials, fish fillets are tightly connected, and there are no crevice holes.
2? Saw blade fish saw blade should be uniform, thickness consistent, can be customized according to customer demand processing size, common, such as 806010mm, immediately into the cold storage. If you use the fish gizzard as a raw material, you should add the shattered good material to the KOPPENS molding machine. You can punch out a variety of products that your customers like.
The purpose of the 3†upper breaded fish raft passing through the hot water is to thaw uniformly and it is easy to wrap the bread flour.
4?Sizing
The taste of the pulp is adjusted according to the local conditions. The thickness of the pulp is adjusted according to the amount of bread flour and can be measured with a flow cup. The role of milk powder is to increase the scent, which can be replaced with a creamy flavor. Here is a recipe for a Shanghai-flavored pulp:
Ingredients salt sugar flour milk powder starch paste pepper powder garlic powder ginger powder monosodium glutamate water content g 200 200 20 50
5? Wrapped breadcrumbs
After the sizing, no coarse bread flour is called hanging paste product and can be directly fried. After the sizing, the product of the wrapped bread flour is called a crumb product, and it is required to have sufficient powder on the surface, otherwise, it is easy to be black char after frying. Coarse bread flour is also called Japanese bread crumbs. The types of coarse bread flour can be selected as red, light yellow, yellow, white, etc. according to customer requirements. The amount of bread flour is usually 30% of the weight of the fish.
6? Metal detection means that the fish fillet passes through a metal detector and removes the mixed metal fish fillet.
7?Fry molding
The role of frying is to fix the shape so that the bread flour is not easy to fall, and it is usually fried to half-cooked.
When frying fish fry, thick slices should be used for low temperature for a long time such as 160 °C, 4min, thin slices should be used high temperature short time such as 180 °C, 2min. It is also possible to freeze directly into the plate without frying.
8? Plate frozen semi-finished products into the plate frozen or frozen single freezers.
9? Finished product packaging
Packing should be strictly controlled, look at the two sides of each fish row, and detect defective products with insufficient powder. The finished product packaging can be divided into large packages and supermarket small packages according to customer requirements. Store immediately in the freezer and store at -18°C.
10? Hygienic requirements The total number of bacteria required is 1105/g or less, and pathogenic bacteria must not be detected.
11. How to eat it After the customer buys it, it can be fried or heated in a microwave, and when it is eaten, the favorite seasonings such as tomato sauce, seafood seasoning and spicy taste are even more delicious.
Third, production equipment assembly line
The equipment uses STEIN's frying production line and the daily production capacity is 4T finished products. With a total length of more than 20 meters, the production line has the advantages of quick installation, easy operation, easy maintenance and cleaning, and can be put into production in various hanging paste crumbs, frying and quick-freezing products.
With the improvement of people’s living standards, the eating habits of urban residents have gradually accepted Western fast food, and international fast food groups such as KFC and McDonald’s have successively entered the domestic market to participate in competition, mainly based on chicken meat, and at the same time they also introduced hamburger fish with aquatic characteristics. The row of fishhamburgers, sandwiched between two pieces of bread and served as a fish steak fishsteak, was well received by the public. The following section mainly introduces the production of fish steaks.